How do router bits work




















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Spiral Router Bits vs. Spiral Bits Leave a Clean Edge The three basic cutter configurations for spiral bits are up-cut, down-cut, and a combination of the two, known as a compression bit. Straight Bits Come in Many Sizes and Bearing Configurations Router-bit manufacturers have difficulty making solid-carbide spiral bits with cutting diameters larger than their shanks.

Sharpening Spiral Bits Is Difficult, if Not Impossible Some woodworkers like to sharpen their straight bits, although I find it difficult to get it right and always send out my bits for sharpening. Spiral Bits Can Be Risky to Use Spiral bits work incredibly well in the production environment and especially in CNC computer numerically controlled router industrial applications.

Quick View Item 09I Quick View Item 03K Quick View Item Write Comment You must be logged in to write a comment. That allows the bit to cut into the work, giving you full control over the tool. If you advance the router in the same direction as the bit's rotation, the router will run along the edge of the workpiece and you'll have to fight to keep control.

When looking straight down at the top of a router, the bit rotates in a clockwise direction. That means you should move the router from left to right, but—and this is important—that's only true when the router is positioned in the middle between you and the workpiece.

For example, if you were routing the edges of a board, you'd move the router from left to right across the edge closest to you. But, when routing the opposite edge, the one farthest away, you'd advance the router from right to left. That's because the workpiece--not the router--is now in the middle. In that position, the router is moving right to left, but it's correctly cutting against the rotation of the bit.

One of the best and safest ways to begin routing is to use router bits fitted with ball-bearing pilots. The bearing rides along the edge of the workpiece, effectively keeping the bit on course and in control. Simply set the depth of cut and you're ready to rout. There's no need to attach an edge guide to the router or straightedge fence to the work.

The bearing alone will ensure the bit cuts to the proper width. Nearly all edge-shaping and trimming bits are available with ball-bearing pilots, including rounding-over, Roman ogee, chamfer, rabbeting, and flush-trimming. Once you've mastered basic routing techniques, create a precise milling machine by equipping your router with a guide bushing and straight-cutting bit. A guide bushing aka template guide is simply a steel collar that mounts onto the router's base.

Protruding from the collar is a short steel tube through which the bit extends. The tube is guided along the edge of a template, allowing you to quickly cut boards to virtually any size or shape. Here's a brief description of how to use a guide bushing:. Start by cutting a template to the desired shape out of plywood, MDF or hardboard.

Also, be sure to sand the template edges perfectly smooth. The bit has two "wings," each equipped with a sharp tungsten-carbide tooth. The slot depth depends on the distance from the ball-bearing pilot to the cutting teeth. Note that some slot-cutting bits have interchangeable pilots of different diameters, allowing you to alter the cutting depth by swapping out the ball-bearing pilot.

Save this article for later by pinning it. For more clever ideas, follow Popular Mechanics on Pinterest. Type keyword s to search. Today's Top Stories. American Artist. Advertisement - Continue Reading Below. Joseph Truini Joe Truini is a former carpenter and cabinetmaker who writes extensively about remodeling, woodworking, and tool techniques.

This content is created and maintained by a third party, and imported onto this page to help users provide their email addresses. You may be able to find more information about this and similar content at piano. AlTiN coating provides double the hardness of cutting edges resulting in quantum increases in productivity. Plastic CNC Bits. O-flute and low-helix drilling or engraving instruments that have been designed to work well on acrylic, phenolic, polycarbonate and polypropylene materials and composites.

The bits eject plastic chips on both ends up-cut and down-cut simultaneously. Plastic Spiral 'O' flute bits are designed to produce smooth cuts in acrylic materials, plastics and wood. Plunge Router Bits. Plunge Form Router Bits. Plunge routers and bits are perfect for deep surface cuts. Ideal for freehand lettering and inlay work. Plywood Router Bits.

Follow up with a secondary drill for the full depth of cut of the workpiece. PCD tooling is manufactured in a high-temperature and high-pressure laboratory that fuses diamond particles onto a carbide substrate, which allows the diamond to be brazed onto a tool body. PCD offers a harder cutting edge providing a higher resistance to wear and quality of finish is often significantly improved.

Polysterene Bits. Cutting tools that are made for soft plastics like polystyrene. Soft materials tend to dull sharp bits over time. Production Plunge Router Bits. Production plunge bits are specifically designed for high production operations, where long tool life is the primary concern.

Production Shear Router Bits. Excellent for cutting composition board and melamine. These bits cut with a shearing action, slicing very slightly downward to prevent chipping and tearing of the surface veneer or coating.

Profiling Router Bits. Tools that creat profiles in softwood, hardwood and man-made boards. Reed Edge Router Bits. Reed edge bits produce a thumbnail flanked by full beads, and elegant edge profile. Rail Router Bits. Raised Panel Router Bits.

These bits are used with the stile and rail bits to create a profiled edges on door panels. Raised panel bits are available for both horizontal and vertical profiles. Round Over Router Bits. Round over bits are used to create rounded edges on tables, chairs, cabinets and other furniture and home fixtures. Router Bit Accessories. Router Bit. The cutting implement that can be made to cut aluminum, brass, copper, and other non-ferrous metals, wood, tiles and fiberglass.

Router bits made to cut wood often have steel bodies and carbide tips made from tungsten or titanium combined with carbon. Because router bits can be practically fashioned to serve whatever purpose there is, the types of router bits can be quite varied. Router Bit Sets. Sets specifically designed for a variety CNC machining applications including signmaking, doormaking and general purpose.

Router Bits for Metal. Router Bits for Plastic. Router Bits Profile. A collection of cutting shapes for woodworking and metalworking. Carbide well-known in the woodworking industry for its edge holding qualities, click here to read more. The longest lasting tooling available, from the rigid BG anti-kickback design certification to the stringent manufacturing processes, click here to read more. Not all router bits are created equal, click here to read more.

Choose your router bit by reading our quick router bit selection guide here. A number of router bits used together to achieve a specific woodworking task. Pieces that attach to a router tool, mainly used for cutting and carving wood. Router bits come in a variety of shapes and sizes.

Screw Slot Router Bits. Screw slots prevent the wood from splitting and the screw from failing when securing large panels. A general term used to refer to router bits that make rabbets, profiles, joints and grooves. Signmaking Router Bits. Signmaking bits are used to make professional signs in conjunction with letter making router bits. Slot Cutting Router Bits.

This provides longevity and produces cutting results of the highest quality. The nACo micro-thin ceramic coating provides extreme nanohardness and heat resistance to the router bit. With a brilliant distinctively-tinted coloring nACo provides additional improvements in four critical aspects of router tooling.

Solid Carbide Router Bits. Solid carbide router bits are ground from micro grain carbide on precision CNC machines. Solid Carbide Spiral Flute Plunge.

Used for carving, decorative doors and sign manufacturing. It leaves an excellent finish and expels chips quickly. Solid carbide router bits with unique circular 'O' flute design to eject chips more easily.

Specially designed to provide an excellent finish in hardwoods, solid surface and hard plastics. Designed for CNC applications requiring high feed rates and a clean finish. Straight plunge bits are used for routing straight grooves, rabbets, dados, joints, mortises, trimming material or making a general cut. Open-flute design promotes rapid chip clearance, necessary for high feed rates when routing straight grooves, rabbets, dados, joints, mortises, trimming material or making a general cut.

Steel Cutting Router Bits. Specially designed for working in Metal working Steel Cold roll, soft steels, gummy stainless , Tool steels, exotics like titanium, inconel, PH stainless etc. Entire gambit of "steel". The special carbide grade combined with the AlTiN coating gives amazing performance while the unique corner chamfer gives the bits great strenght.

Manufactured from our exclusive ultra-fine micrograin carbide, these bits feature a 30 degree Center Cutting Mill End and Aluminum Titanium Nitride AlTiN coating for superior cut quality. These multi helix end mills are outstanding tools for peripheral milling, and can take aggressive cuts along the full length of the overall flute length with no issues.

They last much longer than a general purpose end mills, partly because they are coated, partly because they dampen vibration which tends to break a sharp cutting edge down very quickly. Two cutting edges spaced degrees apart, each half the length of its flute. One extends from the tip to the middle to end.

The configuration combines the cutting speed and chip clearance of a single-flute bit with the finish of a double flute bit. Excellent for dense or abrasive man-made materials and panel goods. For high volume, high speed cutting in dense natural woods and abrasive wood composites, use solid carbide bits when routing straight grooves, rabbets, dados, joints, mortises, trimming material or making a general cut.

Router bits designed for milling stainless steel, titanium, cast iron, steel, cermet, aluminum, brass and copper. Particularly suitable for double-sided melamine or laminated material. These tools have a much shorter up-cut section than the standard compression tools.

Ideal for mortising, grooving and dado. Specially designed for working in hard solid wood. Slow helic, special grinding angle, improved body shape in order to support the high feed rate, quick direction changes and deep penetration. Designed to produce a minimum failure in composite materials such as layers separating and a significant loss of mechanical toughness, combatting abrasion, heat and the breakdown of composites for clean, accurate cuts.

Two-flute configuration and modest length which minimizes vibration combine to produce crisp, clean cuts. Polycrystalline router bits are especially suitable for cutting fiberglass, tile and other highly-abrasive materials. Diamond pattern cutting edges abrades grinds material rather than cutting like conventional router bits. Cuts evenly in all directions. These bits are designed to rout solid surfaces used to make: counter tops, floor tiles, bathroom sinks, toilets, bathtubs, showers, vanity tops etc Spiral Router Bits.

Spiral bits are designed like a drill and are used to make deep cuts to the surface of your wood piece. Insert spoilboard router bits, great for planing and rabbeting surface areas in MDF, Balsa Core, hardwood, softwood and all man-made materials. Stile and Rail Router Bits. These bits are used for constructing panels and frames.

Often used for making cabinet frames and passage doors, stile and rail bits also carve decorative profiles and panel slots into the edge of a door frame. The stile and rail bits come as a set of 2, or as a single bit. Straight Plunge Router Bits. Surface Router Bits.

The tambour door is made using slats-thin narrow flat strips of usually wood or metal. These slats roll up and down a vertical track. Tambour doors are usually found in cabinets and entertainment centers. Tambour Router Bits.

Tambour Door Router Bit Set. A patented 3-pc. Produces a flexible tambour that's perfect for creating your own roll top desk, breadbox or kitchen countertop storage area. Template Router Bit. Template bits are designed to make routing along with a woodworking template easy.

These are tapered, fan-shaped, teeth like, protrusions carved into a piece of wood. These protrusions will interlock with mortises carved into the adjoining piece of wood to form a dovetail joint.

This joint is often used for wood paneling, flooring, parquet and other similar woodworks. The joint is used to fit 2 or more similar objects together edge-to-edge. Each piece has a slot or "groove" cut all along one edge, and a thin, deep ridge or "tongue" shaped on the opposite edge. The then fit together closely. Tongue-and-Groove Router Bits.

Trim Router Bits. These bits are fast turning, used with a handheld trim router. They are ideal for making precise cuts for smaller jobs. Trim Solid Carbide Router Bits. Tungsten Router Bits.

Bits made with tungsten carbide tips used to make details on doors, panels and window panels. Cut dadoes and grooves dimensioned perfectly for plywood, flakeboard and other sheet material for which standard size bits are too large.

V-Groove Bits. ZrN coated for prolonged cutting edge life. V-Groove Router Bits. These bits cut V shaped grooves into the wood.

They are also used for miter folds, signmaking and lettering. Videos created using industrial CNC tooling for educational and pleasure experiences. V-Paneling Router Bits. V Paneling bits are used to create V groove paneling, by cutting 2 separate pieces of wood that form a V design when joined together.

Can be plain, painted or varnished wood. Wainscot Paneling Router Bits. Window Edge Router Bits. Window Sash.



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